Introduction
This advanced machine vision device is designed to improve quality control and production efficiency for manufacturing companies. With 4–6 cameras installed between a production line, this device is designed to detect even the smallest defects on different surfaces.
This all–in–one solution is easy to install and tailored to each customer’s individual production line needs.
It allows for easy product counting, defect viewing, and the analysis of comprehensive statistics, all of which can be accessed from the touch screen device, a mobile device, tablet, or computer. In addition, the device can be used with an ordinary office computer, with the capability of installing additional screens in the production or office area to better view the data.
Photos and counts of all products and records of all product defects are recorded, offering a high accuracy of quality assurance and cost savings.
Usage examples
- finding scratches
- surface roughness detection
- finding paint damage
- measuring details
- counting details and defects
- classifying defects or products
- sorting details
Features
- up to 6 cameras
- up to 8k resolution
- up to 240 FPS per camera
- onboard customizable UI
- database server
- web based UI
- low power usage
- adjustable hight
- adjustable light
- data interfaces in/out
- power up to 265 TOPS
- cloud storage on demand
Services
- Custom development of functions
- Custom visualization of data
- Labeling samples
- Taking samples
- Training and testing AI models
- Maintenance and support
- 24/7 support
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Why you need CleanView?
In the past, production line personnel manually inspected products for defects. This approach was labor–intensive and wasn’t always accurate. Fortunately, machine vision technology now enables rapid and accurate detection of product flaws, allowing factories to immediately address any problems.
The ability to quickly identify and remedy imperfections is critical in today’s production lines, and machine vision technologies allow for rapid defects detection. Visioline introduces a newly developed machine vision device designed for manufacturing companies.
From a production quality perspective, this device can provide improved accuracy in detecting defects, allowing for quicker intervention, leading to higher quality products and fewer losses. From a statistical perspective, this device can collect detailed data on production output and defects, enabling users to identify patterns or trends in production problems and zero in on faulty processes. From a cost savings perspective, this device can dramatically reduce wastage of time and materials due to product defects, reducing costs associated with re–work or scrap.
By leveraging machine vision, you can also reduce costs associated with scrap and rework resulting from poor quality products. What benefits it has?
- Improve accuracy of product inspection, leading to higher quality control standards
- Increase efficiency of production process by automatically detecting potential defects
- Reduce cycle time by identifying mistakes and defects earlier in the process
- Eliminate mis-labeling and incorrect labeling of products
- Monitor and alert personnel of any unexpected process changes or defects
- Identify areas of improvement by logging data on process performance
- Set up automatic responses to prevent defects from occurring with automated shutdown systems
- Detect and alert loss of material or other components to reduce waste and cost
- Monitor resource utilization levels to increase efficiency and reduce downtime
* A demo of the device’s functionality, including user interfaces, is carried out at the customer meeting.
Benefits
- Greater efficiency : Machine vision systems can automate tasks and processes, reducing the need for manual labor and enabling businesses to operate more efficiently.
- Improved quality : Machine vision systems can perform inspections and quality checks with high accuracy, helping companies identify and correct defects and improve the overall quality of their products or services.
- Cost savings : By automating tasks and improving efficiency, machine vision systems can help businesses reduce costs and increase profitability.
- Increased Productivity : Machine vision systems can work around the clock, allowing companies to increase their production and meet higher demand.
- Improved Safety : Machine vision systems can be used to monitor the industrial environment and identify potential hazards, helping to improve worker safety.
- Greater customer satisfaction : By improving the quality of products and services, machine vision systems can help businesses better meet customer needs and expectations.
* We have videos of the device’s operation, which will be presented to the customer in case of serious interest.